HECS Advanced Effluent Treatment Plant Solutions for Industrial Wastewater Management
Industrial wastewater management has evolved from regulatory compliance to environmental stewardship. HECS, recognised as the top Effluent Treatment Plant manufacturer in India, delivers smart ETP solutions that transform how industries handle wastewater. Our advanced Effluent Treatment Plant systems ensure 100% CPCB compliance while maximising water recovery and minimising operational costs.
With over a decade of expertise in industrial wastewater treatment, HECS has become a trusted name in delivering Effluent Treatment Plants (ETP) across India. Our advanced packaged ETP systems have been successfully installed in over 3,000 facilities, including industries, hospitals, and commercial establishments. We focus on providing customized ETP solutions that meet CPCB and PCB discharge norms, ensuring environmental compliance and sustainability. Known as the best Effluent Treatment Plant company in India, we offer reliable, efficient, and cost-effective wastewater treatment solutions for various sectors. Choose HECS for smart, long-lasting, and eco-conscious industrial ETP systems that truly make a difference.
What is an Effluent Treatment Plant (ETP)?
An Effluent Treatment Plant is a sophisticated wastewater treatment system designed to remove pollutants, chemicals, and contaminants from industrial discharge before environmental release or water reuse. Modern ETP plants utilize multi-stage treatment processes including primary, secondary, and tertiary treatment technologies to achieve stringent discharge standards.
Key Functions of Industrial ETP Systems:
- Pollutant Removal: Eliminates heavy metals, chemicals, and organic compounds
- Water Recovery: Enables treated water reuse for industrial processes
- Compliance Assurance: Meets Central Pollution Control Board (CPCB) standards
- Environmental Protection: Prevents groundwater and surface water contamination
Why HECS is the Best Effluent Treatment Plant Manufacturer in India
Industry Leadership & Recognition
- 500+ Successful ETP Installations across India
- ISO 9001:2015 Certified manufacturing processes
- CPCB Approved treatment technologies
- 99.5% Client Satisfaction Rate with comprehensive AMC support
Advanced Technology Integration
- IoT-Enabled Monitoring Systems for Real-Time Performance Tracking
- Automated Control Panels reduce manual intervention by 80%
- Energy-Efficient Designs cut operational costs by 30-40%
- Modular Construction enabling easy capacity expansion
Sustainable Solutions
- Zero Liquid Discharge (ZLD) Systems for complete water recovery
- Sludge-to-Energy conversion technologies
- Green Chemistry approaches minimise chemical usage
Comprehensive Range of ETP Solutions
1. Packaged Effluent Treatment Plant
Our packaged ETP systems are pre-engineered, compact solutions ideal for small to medium industries. These plug-and-play ETP units offer:
- Quick Installation: Operational within 2-3 weeks
- Space Optimisation: 60% smaller footprint than conventional systems
- Cost-Effective: Starting from ₹8 lakhs for basic configurations
- Standardised Performance: Consistent treatment efficiency
2. Custom-designed ETP Plants
For large-scale industries with specific requirements, our custom ETP solutions provide:
- Tailored Treatment Processes based on effluent characteristics
- Scalable Architecture supporting future expansion needs
- Advanced Automation with SCADA integration
- Specialized Technologies for challenging wastewater streams
Industries We Serve with ETP Solutions
Manufacturing Sectors
- Textile & Dyeing Industries: Colour removal and chemical treatment
- Pharmaceutical Plants: API waste and solvent recovery
- Chemical Processing: Heavy metal removal and neutralization
- Food & Beverage: BOD/COD reduction and oil separation
Specialized Applications
- Electroplating & Metal Finishing: Chromium and nickel recovery
- Paint & Coating Industries: VOC treatment and pigment removal
- Pulp & Paper Mills: Lignin removal and fiber recovery
- Dairy & Agro-Processing: Protein recovery and nutrient managemen
Advanced ETP Technologies & Treatment Processes
Primary Treatment Systems
- Screening & Grit Removal: Physical separation of large particles
- Oil & Grease Separation: API separators and DAF systems
- Equalization Tanks: Flow and load balancing
- Chemical Precipitation: Heavy metal and phosphorus removal
Secondary Biological Treatment
- Activated Sludge Process (ASP): High-efficiency organic removal
- Moving Bed Biofilm Reactor (MBBR): Compact biological treatment
- Sequencing Batch Reactor (SBR): Flexible operation cycles
- Membrane Bioreactor (MBR): Superior effluent quality
Tertiary Treatment & Polishing
- Multimedia Filtration: Suspended solids removal
- Reverse Osmosis (RO): TDS reduction and water recovery
- UV Disinfection: Pathogen elimination
- Activated Carbon: Trace organics removal
Advanced Oxidation Processes
- Ozonation: Colour and odor removal
- Electrochemical Treatment: Refractory compound breakdown
- Fenton Process: Complex organic degradation
- Photocatalytic Oxidation: Solar-powered treatment
Benefits of HECS ETP Systems
Operational Excellence
- Automated Operation: Reduces labour costs by 70%
- Remote Monitoring: 24/7 system surveillance via mobile app
- Predictive Maintenance: AI-powered fault prediction
- Energy Optimization: Variable frequency drives and efficient motors
Economic Advantages
- Water Cost Savings: Up to 60% reduction in fresh water consumption
- Penalty Avoidance: 100% regulatory compliance assurance
- Operational Efficiency: 40% lower maintenance costs
- Quick ROI: Payback period of 18-24 months
Environmental Impact
- Zero Discharge Solutions: Complete water recycling capability
- Sludge Minimization: Advanced dewatering and volume reduction
- Chemical Optimization: Reduced chemical consumption by 30%
- Carbon Neutral Operations: Solar integration options available
ETP Plant Specifications & Capacity Range
Standard Capacity Options
Capacity Range | Application | Footprint | Power Consumption |
10-50 KLD | Small Industries | 50-100 sq.m | 5-15 HP |
50-200 KLD | Medium Industries | 100-300 sq.m | 15-50 HP |
200-1000 KLD | Large Industries | 300-800 sq.m | 50-200 HP |
1000+ MLD | Industrial Complexes | Custom Design | Optimized |
Performance Parameters
- BOD Removal: 95-98% efficiency
- COD Reduction: 90-95% removal rate
- TSS Elimination: 98-99% clarification
- pH Neutralization: 6.5-8.5 range maintenance
- Heavy Metal Removal: <0.1 ppm discharge levels
Ready to upgrade your industry or hospital’s wastewater management system? – Get Custom ETP Solutions from HECS
📞 Request a Free Consultation
Contact us today for a free site assessment. Our experts will design a solution tailored to your specific needs and deliver a customised proposal within 24 hours. Set new standards in sustainability with the Best Effluent Treatment Plant in India — HECS Packaged ETP, engineered for industrial and healthcare excellence.
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Frequently Asked Questions
An Effluent Treatment Plant (ETP) treats industrial wastewater containing chemicals and heavy metals, while a Sewage Treatment Plant (STP) handles domestic wastewater. ETPs require specialised treatment processes for industrial pollutants, whereas STPs focus on biological treatment of organic matter.
ETP plant costs vary based on capacity and complexity:
- Small packaged ETP (10-25 KLD): ₹8-15 lakhs
- Medium capacity ETP (50-100 KLD): ₹25-60 lakhs
- Large industrial ETP (500+ KLD): ₹1-5 crores
- Custom ZLD systems: ₹5-20 crores depending on requirements
HECS is recognized as the top ETP manufacturer in India with 500+ successful installations, CPCB approval, and 99.5% client satisfaction rate. We offer comprehensive solutions from design to AMC with advanced automation and guaranteed performance.
ETP installation requirements include:
- CPCB/SPCB environmental clearance
- Consent to Establish (CTE) and Consent to Operate (CTO)
- Compliance with industry-specific discharge standards
- Regular monitoring and reporting to pollution control boards
- Qualified operator certification
ETP installation timeline:
- Packaged ETP systems: 3-4 weeks
- Custom-designed plants: 8-12 weeks
- Large capacity systems: 12-20 weeks
- The timeline includes design approval, manufacturing, installation, and commissioning phases.
Yes, treated effluent reuse is possible for:
- Cooling tower makeup water (60-70% recovery)
- Floor washing and cleaning (30-40% usage)
- Gardening and landscaping (20-30% application)
- Toilet flushing in commercial buildings
- Process water for non-critical applications
A well-maintained ETP system lifespan is:
- Mechanical equipment: 15-20 years
- Civil structures: 25-30 years
- Electrical components: 10-15 years
- Automation systems: 8-12 years. Regular maintenance and timely upgrades can extend operational life significantly.
Essential ETP components include:
- Screening and grit chambers
- Equalisation and neutralization tanks
- Primary clarifiers and oil separators
- Biological treatment reactors (ASP/MBBR)
- Secondary clarifiers
- Tertiary treatment units (filtration/RO)
- Sludge handling and dewatering systems
- Control panels and automation equipment
ETP space requirements:
- Packaged systems: 1-2 sq.m per KLD capacity
- Conventional plants: 3-5 sq.m per KLD capacity
- Zero liquid discharge systems: 5-8 sq.m per KLD
- Additional space needed for civil works, electrical panels, and maintenance access
ETP power consumption typically ranges:
- Basic treatment: 2-4 units per KL treated
- Advanced treatment: 4-8 units per KL treated
- Zero liquid discharge: 12-20 units per KL treated
- Energy-efficient designs can reduce consumption by 30-40%