40 KLD Packaged ETP Installation
40 KLD Packaged Effluent Treatment Plant
When a prominent automobile ancillary manufacturer in India faced mounting pressure from increasing production demands and stringent environmental regulations, they turned to HECS PSTP for a comprehensive wastewater management solution. The challenge was clear: implement a reliable, space-efficient Effluent Treatment Plant (ETP) that could handle complex industrial wastewater while ensuring regulatory compliance and enabling water reuse.
The result? A remarkable transformation in their wastewater management approach that not only exceeded compliance standards but also delivered significant operational benefits and cost savings.
Client Overview
A leading automobile ancillary manufacturer in India approached HECS to implement a reliable and space-efficient Effluent Treatment Plant (ETP) to manage its industrial wastewater. With growing production demands and stringent environmental norms, the client required a compact, low-maintenance solution that could ensure compliance and reuse.
Project Summary
Project Type: Packaged Effluent Treatment Plant (ETP)
Capacity: 40 KLD
Application: Industrial wastewater from automobile ancillary processes
Technology Used: HECS Packaged Effluent Treatment Plant
Location: India
The Challenge
The client’s facility generates high-strength industrial effluents with variable organic loads due to processes like component washing, surface treatment, and paint shop operations. The key challenges included:
Limited footprint for treatment plant installation
- Highly variable BOD/COD levels
- Need for treated water reuse in non-potable applications
- Minimal manual intervention and long-term operational efficiency
Our Solution
HECS proposed a 40 KLD Packaged Effluent Treatment Plant, leveraging advanced Membrane Bioreactor (MBR) technology for superior treatment efficiency. Our approach focused on delivering a plug-and-play modular plant that was pre-fabricated, easy to install, and designed for long-term durability.
Key Features Implemented:
- Compact Layout: Ideal for space-constrained industrial zones
- MBR Technology: Achieves consistent BOD <10 mg/L and TSS <5 mg/L
- Fully Packaged Unit: Reduces civil work, lowers installation time
- IoT Automation: Remote monitoring and efficient process control
- Odour-Free Operation: Closed system reduces emissions and smell
- Treated Water Reuse: Ideal for toilet flushing, gardening, or floor washing
Implementation Process
Phase 1: Site Assessment & Design
- Detailed wastewater characterisation study
- Space optimisation and layout planning
- Custom engineering based on specific requirements
Phase 2: Manufacturing & Quality Control
- Factory fabrication with stringent quality checks
- Performance testing at a manufacturing facility
- Documentation and certification preparation
Phase 3: Installation & Commissioning
- Rapid on-site installation with minimal disruption
- System integration and performance optimisation
- Operator training and handover
Performance Result & Impact
Post-installation, the client experienced a significant improvement in wastewater management and compliance:
Parameter | Influent Quality | HECS ETP Effluent | Improvement |
BOD | >250 mg/L | <10 mg/L | 96% reduction |
COD | >600 mg/L | <50 mg/L | 95% reduction |
TSS | >300 mg/L | <5 mg/L | 98% reduction |
pH | 6.5-9.5 | 6.5-8.5 | Stabilized |
Client Testimonial
“The HECS Packaged ETP system has exceeded our expectations. Not only have we achieved consistent compliance with environmental norms, but the water reuse capability has generated substantial cost savings. The automated operation requires minimal attention from our team, allowing us to focus on our core manufacturing activities.”
— Plant Manager, Leading Automobile Ancillary Manufacturer
Water Reuse Applications
The high-quality treated water is now successfully reused for:
- Toilet flushing systems throughout the facility
- Landscaping and gardening for green belt maintenance
- Cooling tower makeup (after additional treatment)
3D Plant Walkthrough
Watch the 3D walkthrough of the installed plant in action:
👉 Click here to view on YouTube: https://www.youtube.com/@hecs7258
Why Choose HECS Effluent Treatment Plant?
- Pre-engineered, factory-built systems
- Quick installation and commissioning
- Designed for harsh industrial effluents
- Proven performance in various sectors, including automotive, textiles, pharma, and engineering industries
Need a Customised ETP/PSTP Solution?
HECS has successfully implemented over 7000+ packaged wastewater systems across India. Whether you’re in automobile manufacturing, pharma, food processing, or textiles, our modular ETP and PSTP solutions can help you meet pollution control norms and reuse water efficiently.
📩 Talk to our experts today to get a site-specific solution: