Packaged hospital ETP · FRP · Made in India by HECS

Packaged effluent treatment plant for hospitals, clinics and diagnostic centres

HECS MediClear is a factory-built, packaged effluent treatment plant (ETP) for hospitals, clinics and diagnostic centres. It is built in FRP (fibre-reinforced plastic) with multiple inbuilt chambers, treats hospital wastewater by screening, chemical and biological treatment, settling and filtration, and disinfects the treated water before discharge or reuse.

Hubert Enviro Care Systems (HECS), Chennai, has designed and built wastewater treatment plants since 1997. Each MediClear is designed to the discharge limits in your State Pollution Control Board consent and the Bio-Medical Waste Management Rules, 2016.

Don’t know your KLD? Share your bed count and departments and we will size it. Or WhatsApp an engineer.

Illustration of HECS packaged FRP STP and ETP tanks at a hospital
Illustration of HECS packaged FRP STP and ETP tanks at a hospital.
Since 1997

Hubert Enviro Care Systems, Chennai

FRP, plug-and-play

factory-built with inbuilt chambers

Lab · OT · CSSD · laundry

hospital effluent streams it is designed for

ETP + STP

for the whole hospital campus

Definition

What is a hospital effluent treatment plant?

A hospital effluent treatment plant (ETP) treats the clinical and process wastewater a healthcare facility produces, from laboratories, operation theatres, CSSD and autoclaves, laundry and cleaning, before it is discharged or reused. This effluent can carry disinfectants, chemicals, detergents and pathogens, so it needs screening, chemical and biological treatment and disinfection.

Sewage from toilets, wards and kitchens is a separate stream treated in a sewage treatment plant (STP). For sewage capacity by bed count, see the hospital STP guide.

MediClear key facts

Scope

What HECS MediClear is designed to treat

In short: MediClear treats laboratory, operation theatre, laundry, autoclave and cleaning-disinfectant effluent. Radioactive effluent is excluded, and dialysis effluent needs additional treatment for dissolved salts (TDS).

Hospital streamMediClear roleWhat else is needed
Laboratory effluentTreatedChemical liquid waste (reagents, discarded chemicals) collected separately and pre-treated, as the BMW Rules require
Operation theatre and ICU washingsTreated—
Autoclave / CSSD waterTreatedHot discharges cooled in the collection tank
Hospital laundryTreatedLarge laundries may need a dedicated plant: HECS ECO LAUNDER
Cleaning and disinfectant waterTreated—
Dialysis effluentNot in the standard designRaises TDS; needs additional treatment to reduce TDS
Radioactive effluentNot treatedHandled under AERB rules, separately
X-ray developer, mercury, cytotoxic drugsNot treatedSegregated and disposed of through an authorised route
Toilet and ward sewageSewage plantA hospital STP: hospital STP guide

MediClear does not replace segregation of chemical liquid waste, and HECS does not claim removal of pharmaceutical residues. Outlet quality depends on the inlet characteristics in the agreed design basis and on correct operation.

Effluent sources

Hospital wastewater sources and how each is handled

Laboratories and pathology

Reagents, stains and pH swings. Chemical waste is segregated; the rest is equalised in the collection tank.

Operation theatres and ICU

Washings with body fluids and disinfectants; treated biologically and disinfected.

Autoclave and CSSD

Hot, detergent-laden water; cooled and balanced before treatment.

Laundry

Detergents, lint and suspended solids; screened, then chemically and biologically treated.

Cleaning and disinfectants

Housekeeping water with disinfectant residues; diluted and treated in the main line.

Dialysis (special case)

High dissolved salts. Not in the standard design; needs additional TDS treatment.

Treatment process

How MediClear treats hospital effluent

Eight stages from inlet to outlet, as shown in the HECS MediClear process flow diagram below.

1. Coarse and fine bar screens

Remove rags, plastics and lint at the inlet.

2. Collection tank and pumping

Holds and balances effluent; raw effluent pump with an optional flow meter.

3. Chemical dosing and settling

Alum and polyelectrolyte dosing with an aerated stirrer; solids settle in the settling chamber.

4. Aeration (biological)

Air blowers feed the aeration chamber, where bacteria break down the organic load.

5. Secondary settling

Biomass settles out; clear water flows to the filter feed chamber.

6. Pressure filtration

Filter feed pumps push water through two pressure filters to polish it.

7. Disinfection

Treated water is disinfected before discharge or reuse.

8. Sludge handling

Sludge pump to a sludge bag system for dewatering and authorised disposal.

HECS MediClear hospital ETP process flow diagram
HECS MediClear PETP for hospitals: process flow diagram
Design basis

Design inlet and treated-water quality

The standard MediClear process is designed for typical hospital effluent and treated water within these values. Capacity, footprint and power are confirmed in the technical proposal.

ParameterRaw hospital effluent (design inlet)Treated water (design outlet)
pH6–96–9
BOD (mg/l)150< 20
COD (mg/l)600< 100
TSS (mg/l)150< 50
TDS (mg/l)< 2,000< 2,000
Total coliform (MPN/100 ml)1,000100

Design basis from the HECS MediClear PETP process flow diagram. Actual design values, capacity, footprint and power are fixed in each technical proposal for your inlet data and SPCB consent.

ETP or STP

Hospital ETP vs STP: what does a hospital need?

In short: sewage goes to an STP, clinical and process effluent goes to an ETP, and most hospitals need both as separate lines.

Hospital STPHospital ETP (MediClear)Typical hospital campus
TreatsDomestic sewage from toilets, wards, kitchensClinical and process effluent: lab, OT, CSSD, laundry, disinfectantsBoth, kept as separate lines
Key stagesScreening, biological, settling, disinfectionScreening, chemical dosing, biological, settling, filtration, disinfectionSTP + ETP sized separately
RulesSPCB consent and sewage discharge standardsBMW Rules 2016 liquid-waste standards and SPCB consentConsent order for the hospital
HECS optionUltima (MBBR), Amaze (MBR)MediClearOne supplier, one design basis
Sizing

What we need to size your hospital ETP

Don’t have all of this? Send what you have and an HECS engineer will help with the rest.

What decides the cost of a hospital ETP?

Send your details for a sized quotation.

Installation, operation and maintenance

From enquiry to a running plant, then O&M

1. Requirement and design basis

Beds, departments, flows, consent limits and site details.

2. Technical proposal

Capacity, process, layout, utilities and quotation.

3. Factory build

The FRP plant is fabricated at the HECS factory while site work runs in parallel.

4. Delivery and installation

Placed above or below ground and connected to inlet and outlet lines.

5. Commissioning and handover

Start-up, operator training and handover.

Operation, maintenance and AMC

Compliance

Compliance: BMW Rules 2016 and SPCB consent

Liquid waste from healthcare facilities is regulated by the Bio-Medical Waste Management Rules, 2016 (MoEF&CC, G.S.R. 343(E), 28 March 2016, as amended) together with the Consent to Establish and Consent to Operate your hospital holds from the State Pollution Control Board under the Water Act, 1974.

Standards for liquid waste under the BMW Rules, 2016:

ParameterLimit
pH6.5–9.0
Suspended solids100 mg/l
Oil and grease10 mg/l
BOD30 mg/l
COD250 mg/l
Bio-assay test90% survival of fish after 96 hours in 100% effluent

These limits apply to healthcare facilities that are not connected to a public sewer, or are connected to a sewer without terminal treatment. Where the sewer has terminal treatment, the general standards under the Environment (Protection) Rules, 1986 apply. Chemical liquid waste must be collected separately and pre-treated before mixing with other wastewater. Your SPCB consent may set stricter or additional limits and always governs. Source: CPCB – Bio-Medical Waste.

See also STP and ETP regulations by state.

Reuse

Treated-water reuse

Where your SPCB consent allows, treated water can be reused for non-potable purposes such as gardening or toilet flushing. The reuse quality required decides the filtration and disinfection stages.

Video: Packaged Effluent Treatment Plant (PETP) technology for hospitals – HECS MediClear.

HECS packaged FRP treatment plants at the HECS factory
HECS packaged FRP treatment plants at the factory
Why HECS

Why hospitals evaluate HECS

FAQ

Hospital ETP: frequently asked questions

Healthcare facilities must treat liquid waste to the standards in the Bio-Medical Waste Management Rules, 2016 and hold consent from their State Pollution Control Board under the Water Act, 1974. Whether you need a separate ETP, a combined plant or pretreatment before a sewer depends on your discharge route and consent order.

A hospital STP treats domestic sewage from toilets, wards and kitchens. A hospital ETP treats clinical and process effluent from laboratories, operation theatres, CSSD, laundry and disinfection. Most hospitals need both, sized as separate lines.

MediClear is designed for laboratory, operation theatre, laundry, autoclave and cleaning-disinfectant effluent. It does not treat radioactive effluent. Dialysis effluent raises TDS and needs additional treatment. Chemical liquid waste must be segregated and pre-treated first, as the BMW Rules require.

Coarse and fine screening, a collection tank, chemical dosing (alum and polyelectrolyte) with settling, aerobic biological treatment in an aeration chamber, secondary settling, pressure filtration, disinfection and sludge handling through a sludge bag system.

From the hospital’s departments, bed count and actual water use or effluent flow in KLD, plus your consent limits and reuse plans. Share your bed count and departments and an HECS engineer will size the plant.

The HECS MediClear process design is based on treated water with BOD below 20 mg/l, COD below 100 mg/l and TSS below 50 mg/l from a typical hospital effluent inlet. Final values are fixed in the proposal for your inlet data and SPCB consent.

Cost depends on capacity, the streams included, the filtration and disinfection level, above- or below-ground installation, automation, site location and the O&M or AMC scope. Send your details for a sized quotation.

A trained operator checks screens, blowers, dosing, filters and sludge level daily. Pumps, blowers and dosing systems need preventive maintenance, and sludge is removed on a schedule. HECS offers AMC with spares and breakdown support.

Treated water can be used for non-potable purposes such as gardening or flushing where your SPCB consent allows it. The reuse quality required decides the filtration and disinfection stages.

Ask for the design basis and committed outlet parameters in writing, the list of streams the plant can and cannot treat, references at similar facilities, factory build details, the O&M and AMC scope, and response times for service.

Enquiry

Discuss your hospital ETP project

Tell us about your facility and an HECS engineer will reply within minutes with a recommended configuration, or the questions needed to size it. Helpful to include:

Prefer to talk?

Hubert Enviro Care Systems, A21, 3rd Phase, TVK Industrial Estate, Guindy, Chennai 600032. Your details are used only to respond to this enquiry.

Hospital Effluent Treatment Plant (ETP): HECS MediClear